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A typical smelting slag contains approximately 30-45% FeO, 30-40% SiO 2, 5-10% Al 2 O 3, 2-6% CaO, and 2-4% MgO ( Kokal, 2006 ). Read More US5180422A - Copper smelting process - Google Patents A copper smelting process is disclosed in which copper concentrate is smelted in a furnace to produce purified copper.

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Practical guidelines recommend a melting temperature that is around 200c below the melting temperature of the weld metal to protect the molten pool from atmospheric contamination. the density of the slag must be much lower than that of the molten weld metal in order to float above the molten weld pool and reduce slag entrapment in the weld metal.

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It involved heating the ore to melting point, mixing it with "flux" to congeal the metal, then pouring it away from the "slag" or non-metallic material. This process required a skilled foreman because the precise formula needed to be suited to the ore being processed at any moment. Assays were constantly done to keep things at their optimum.

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Hot metal at required temperature is collected in the hearth at the bottom of the furnace and is tapped periodically and transferred to Steel Melting Shop (EOF). The Annual production capacity is about 2,76,000 tonnes.

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Over the last decade technical advances in cupola techniques, electric furnace melting and metallurgical skills have resulted in an increase in the use of steel scrap in foundry melting operations. The scrap industry has made considerable efforts to ensure that it supplies the qualities of scrap required by the foundry industry.

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Also, it is recommended to heat the mold before pouring to avoid thermal shock which will break the mold in half. In addition, a release agent such as a graphite spray is recommended to reduce sticking. The melting point of our heat resistand cast iron is 1300-1450C (2350-2600oF). Displaying 1 to 3 (of 3 products) Displaying 1 to 3 (of 3 products)

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Refractories are mechanically strong and heat resistant to withstand rapid temperature change and corrosion and erosion by molten metal, glass, slag and hot gas. Refractories are used in kilns, furnaces, boilers, incinerators, and other applications. Refractory is a class of materials which are produced from non-metallic minerals.

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The practice in most manganese steel melting furnace is to raise the melting and pouring temperatures to 1500 0C and above so as to enhance fluidity of the molten metal and ease removal of slag.

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